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Production Capabilities & Equipment

Injection molding, in-house tooling and precision inspection under one roof — the equipment and materials behind every EVPortShield part.

34+
Injection Machines
20+
Precision Presses
0.01mm
Molding Tolerance
IATF 16949
Certified Facility

Material System

Compounds selected and compounded for outdoor charging environments — and tuned per program.

TPU (Thermoplastic Polyurethane)

  • Our core cover material — polyether-based compounds, optionally flame-retardant (UL94 V-0). Stays flexible in cold, resists UV and abrasion, low compression set for lasting seals.

GF-Reinforced TPU (GF-TPU)

  • TPU with glass-fiber reinforcement for higher stiffness and dimensional stability where the part needs more structure — available on request with compound parameters tuned per program.

Silicone

  • Very flexible, soft-touch alternative for covers and seals — excellent cold performance and chemical resistance.

EPDM / NBR

  • For sealing components and gaskets — weather, ozone and fluid resistance for outdoor and connector applications.
IATF 16949
ISO 9001
ISO 14001
UL94 V-0 (FR-TPU)
RoHS
REACH

Equipment Overview

Core equipment from our molding, stamping, tool and inspection lines.

Injection MoldingHigh-speed 30–250 T horizontal & vertical machines — 34+ units (incl. SMC/EMC encapsulation presses)±0.01 mm
High-Speed Stamping25–80 T precision presses (Aida and peers) — 20+ units±0.005 mm
Tool & DieWire EDM (13), mirror EDM (14), CNC (13), optical grinders (7), jig grinders0.0005–0.002 mm
Ultra-Precision TurningDiamond-turning lathes — 2 units0.0001 mm
Inspection LabZeiss CMM · Taylor optical (0.00001 mm) · Nikon projectors · hardness · salt spray · film thickness · vision measuring (10+)µm-level

Quality Control

Process control instead of post-hoc inspection — measured, documented, traceable.

Process & Dimensional QC

  • Closed-loop cavity-pressure monitoring on production runs
  • ±0.05 mm full-batch dimensional control (per-program tolerance)
  • In-house Class 101 tooling with ±0.05 mm machining tolerance

Traceability & Compliance

  • AQL-based inspection with batch traceability from compound lot to finished part
  • Raw-material lot records — full-chain data traceability (IATF requirement)

Discuss Your Program

Tell us the part, the material and the volumes — we confirm feasibility, tooling and unit cost, and ship samples for your test.