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EV Charger Cover — Type 2, CCS, J1772 & GBT

A snap-fit charging port cover that keeps dust, rain, snow and debris out of your customers’ EV charging inlets — engineered to the connector standard, not to a single car model.

The Product

Charging Port Protection, Standard by Standard

EVPortShield covers are molded in weather-resistant TPU and silicone, with snap-fit clips for a firm hold and an optional anti-loss tether that keeps the cover on the cable when charging. IP67 versions keep the inlet dry even under a direct spray or in heavy rain — no more frozen or debris-filled ports on customers’ charge points.

IP54 / IP67 rated
TPU / silicone
Snap-fit + tether
Custom branding
Flexible MOQ
Request a Quote
EV charging port cover illustration with tether and locking clips

Specifications

Standard configuration — every row is customizable for OEM programs.

MaterialTPU (thermoplastic polyurethane) or silicone compound — UV and cold resistant
Weather ratingIP54 or IP67 options (IP67: dust-tight, protected against immersion up to 1 m)
Connector standardsType 2 (IEC 62196-2) · CCS1 · CCS2 · J1772 (SAE J1772) · GBT (GB/T 20234)
AttachmentSnap-fit clips + optional anti-loss tether with loop for the charge cable
ColorsBlack standard; custom colors to your brand (Pantone-matched)
BrandingEmbossed or printed logo, custom engraving on tether tag
PackagingBulk, poly bag with insert card, or retail blister / hang card
ComplianceMaterials selected to meet RoHS and REACH requirements

Standard-Specific Versions

One product line, five charging standards — source the full set or start with your primary market.

Type 2

Europe

IEC 62196-2 AC ports — the standard across Europe. Tight snap fit over the socket rim with a drainage-friendly seal.

CCS1

N. America

J1772 combo port with DC pins — North America. Covers the full inlet including the DC fast-charge section.

CCS2

Global DC

IEC 62196 combo port — Europe & global DC charging. Full-inlet coverage with reinforced clip for larger housings.

J1772

N. America

SAE J1772 AC port — North America. Low-profile cover that clears the port lid on most vehicles.

GBT

China

GB/T 20234 port — China market. Matches the domestic standard interface for AC and DC inlets.

Private Label & Customization

Your brand on the part — from color and logo to retail packaging. The mold is made in-house, so changes are fast and the unit cost stays yours.

Color & Finish

Pantone-matched colors, matte or gloss finish to match your brand palette.

Logo & Labeling

Embossed logo on the cover face, printed brand tag, laser-marked tether tag.

Dimension Tuning

We adjust the cover profile to your exact port housing — tighter fit, deeper skirt or flush cap.

Packaging

Retail-ready blister cards, hang tags, or plain bulk bags for dropshipping.

OEM / ODM Programs

  • Custom mold development from reference part or CAD
  • Color, logo, tether and packaging to your spec
  • Test batch → production scale-up
  • Drop-ship ready packaging options

What We Need From You

  • Target market & connector standard (or port photo)
  • Reference part or rough dimensions
  • Expected volumes & packaging preference
  • Brand assets if custom labeling is needed

From Port Photo to Production

A five-step path from your reference part to a shelf-ready private-label cover.

1

Tooling & First Article

In-house mold design and fabrication, then first-article samples for fit validation.

2

Material Approval

TPU / silicone compounds selected and approved against your weather and compliance needs.

3

Molding

Injection molding with in-line process checks on weight, dimensions and surface.

4

Assembly & Branding

Clip and tether assembly, logo application, functional snap/removal test.

5

QC & Packing

AQL-based inspection, batch traceability, your packaging spec applied before shipment.

Product Questions

Which version do I need for my EV or market?+

Match the cover to the connector standard of the port: Type 2 for most European AC ports, J1772 for North American AC ports, CCS1 for North American DC ports, CCS2 for European and global DC ports, GBT for China-market vehicles. Send us a photo of your port or your target market and we will confirm the version.

Do the covers stay on at highway speed?+

Yes — the snap-fit clips hold the cover in place while driving, and the optional tether keeps it attached to the charging cable or port area even when removed. We pressure-test covers against wind load at highway speeds.

Can you make a version for a specific car model?+

Yes. While the standard versions cover the majority of vehicles by connector type, we can tune the profile to specific vehicle housings where the port recess or lid clearance is unusual. A reference photo or a 3D scan of the port is enough to start.

What is the sample process?+

Send us your reference part or port photos. We confirm the version, make the tooling and ship first-article samples for your fit test. Sample quantities for evaluation start from a small number of units.

What are your production lead times?+

Once the first article is approved, production runs follow your schedule — from quick batches for test markets to scheduled replenishment for ongoing retail lines. Lead time depends on quantity and packaging, and is confirmed in the quote.

Get Fit Guidance & a Quote

Tell us your market and target ports — we will confirm the right versions, send sample options and quote the unit price for your volumes.